Adhesion to Zinc
We tried washing the part with an iron phosphate wash, and it helped some, but we still did not get 100-percent adhesion. Can anything be done to the part to get the topcoat to adhere?
Q. I am the assistant project manager at my plant. I have a part that is made from hot-rolled, pickled-in-oil steel plate and then zinc plated. The final step is to topcoat with high-temperature-resistant paint, but I cannot get the topcoat to adhere to the zinc plating. We tried washing the part with an iron phosphate wash, and it helped some, but we still did not get 100-percent adhesion. Can anything be done to the part to get the topcoat to adhere? B.H.
A. Zinc surfaces are very active. Without getting into the exact chemistry, certain resins saponify (form a soap) when coated on zinc, causing the paint film to lose adhesion. To get paint to adhere to zinc surfaces, you must either passivate the surface or change the paint. Zinc phosphate pretreatments can be used to passivate zinc surfaces such as zinc-plated, galvanized or galvanneal substrates prior to painting. The other alternative is to change the paint to one that is not affected by zinc. Oil-modified paints are extremely susceptible to saponification over zinc surfaces, while epoxies, for example, are not.
Related Content
-
Surface Prep Solution for Rusted Rebar in Concrete
Julie Holmquist of Cortec Corporation discusses passivating corrosion on rebar and other reinforcing metals.
-
Finishing Systems Provider Celebrates 150 Years, Looks to Future
From humble beginnings as an Indiana-based tin shop, Koch Finishing Systems has evolved into one of the most trusted finishing equipment providers in the industry.
-
Conveyors and Paint Systems
Choosing the right conveyor system, coating technology, and ancillary equipment.