Coating Cast Zinc Jewelry
I would like to comment on “Coating Plated Zinc Jewelry” in your November column. We have been producing plated zinc die castings for 50 years and have been successfully applying clear e-coat to them for 12 years. We apply copper and nickel, followed by brass, bronze or gold, and then apply a 20-micron-thick clear e-coat and bake at 350°F for 40 min.
Q. I would like to comment on “Coating Plated Zinc Jewelry” in your November column. We have been producing plated zinc die castings for 50 years and have been successfully applying clear e-coat to them for 12 years. We apply copper and nickel, followed by brass, bronze or gold, and then apply a 20-micron-thick clear e-coat and bake at 350°F for 40 min.
The key, of course is a dense, porosity-free casting, which we strive to produce continuously. I would greatly appreciate you forwarding our name to your reader—maybe we can help. L.J.
A. In response to that question about using e-coat on cast zinc jewelry, I agreed that high baking temperatures could cause problems with zinc castings, and suggested the reader find a durable, clear e-coat finish that would cure at lower temperatures or use a spray coating with a low baking temperature instead. I referred him to PFOnline to find e-coat paint and equipment suppliers.
As L.J. points out, the key to his success in baking on a clear e-coat is a dense, porosity-free casting. Coating porous castings using baking paints can be a problem because porous castings of most metals can release trapped gasses during the baking cycle, resulting in blisters in the coating. Two solutions to this problem are degassing the casting before coating and producing denser, porosity-free castings.
Related Content
-
Finishing Systems Provider Celebrates 150 Years, Looks to Future
From humble beginnings as an Indiana-based tin shop, Koch Finishing Systems has evolved into one of the most trusted finishing equipment providers in the industry.
-
Installing an Ecoat Line
Thinking of investing in electrocoating capabilities? George Lovell, coatings plant manager for Lippert, discusses considerations you should keep in mind as you add your ecoat line.
-
Top Shop Leader Focuses on Its People as Key to Success
Twin Cities job shop, Avtec, was named a Top Shop for the third time in 2022, due in no small part to its commitment not only to the work it produces but to those who produce it — its employees.