Powder Coating Clinic: Measuring Film Thickness before Cure
Q. How can I tell if the powder film build is thick enough before I cure the powder coating? We coat a lot of square footage and we need to control our cost. We often put on too much powder to avoid light coating. I need to know what my uncured film thickness is.
Q. How can I tell if the powder film build is thick enough before I cure the powder coating? We coat a lot of square footage and we need to control our cost. We often put on too much powder to avoid light coating. I need to know what my uncured film thickness is.
A. I suggest you start by running regular trials to establish operating parameters that will provide a specific film build. A spray gun or guns operating at a specific output and position will provide coating thickness that is reasonably predictable. If you use standard operating settings and the equipment maintenance is good, the film build can be predicted within an acceptable range for most coaters. Some coaters use more sophisticated controls to meter the output of powder in grams per minute for more precise flow control and film build control. There are also a couple of thickness gages available that can measure film thickness before curing. In installations where a lot of powder is used a savings in film build of 1 mil could provide an excellent payback for a dry film thickness gage.
Originally published in the November 2016 issue.
Related Content
-
Reduced, Reused and Recycled Powder Coatings Are the Future
They say necessity is the mother of invention, and with millions of pounds of powder coating going into landfills a year, these two companies have found novel approaches to dealing with this waste stream.
-
Curing Oven Basics
Simply heating up the substrate does not cure the coating. There are many variables to consider when choosing the best cure oven for your application...
-
Powder Coating Overcomes Post Forming
Six Sigma methodology, open communication, and collaboration produce results for leading boat manufacturer.
