optimal water management solutions
Published

Zinc Plating on Cast Iron

Question: We are a zinc plating shop with both cyanide and acid chloride plating lines.

Share

Question:

We are a zinc plating shop with both cyanide and acid chloride plating lines. We are able to do quality work on all of the parts that we receive with the exception of components made of cast iron. When we plate cast iron, we end up with dark areas on the surface after the chromating step. Prior to the chromating step we do not see the dark areas. R. R.

Answer:

Your problem is most likely due to not having enough of a zinc layer on the cast iron parts. When the parts are placed in the chromate conversion bath some of the zinc is removed from the part during the conversion step. If there isn’t enough zinc to start with, you will end up with dark spots in those areas. The solution is straightforward: Apply a heavier zinc deposit. I assume you are using the acid chloride zinc bath to plate the parts. The cyanide zinc plating bath is not a good choice for plating cast iron.

 

Related Content

  • Troubleshooting Alkaline Zinc

    One of the most common problems that can arise when plating with alkaline zinc is an imbalance of brightener in the solution. In this helpful Ask the Expert article, Chad Murphy of Columbia Chemical discusses how different zinc metal concentrations and brightener concentrations can impact efficiency.

  • Successful South African Plater Beating the Odds

    Remaining focused on quality and reliability, Team Plating Works stays profitable in a volatile and challenging economy.  

  • Liquid Chrome Vs. Chromic Acid Flake

    Contemplating how to continue offering chromic acid services in an increasingly stringent regulatory world? Liquid chrome products may be the solution you’re looking for.

Luster-On Products
In-Place Repairs for Canning Presses
optimal water management solutions
Hitachi High-Tech FT200 series
Products Finishing Top Shops Benchmarking Survey
Gardner Intelligence
The Finishing Industry’s Education and Networking Resource
Filtration Systems
optimal water management solutions