Iron Plating Questions and Answers
What types of baths are available for iron plating?
Iron Plating Baths
Q. I recently learned that iron plating is a well-documented plating process but is rarely discussed in the plating word. I need more information on this plating process. What types of baths are available for this type of plating?
A. The iron plating bath is particularly useful for when large build-ups (50 - 100 thousands of an inch) are required. There are a number of different baths available: ferrous chloride, ferrous fluorborate, ferrous sulfamate and ferrous sulfate are common examples. Of these baths, the most common is the ferrous chloride bath. The make up and operation of this bath is as follows:
|
Component |
Concentration & Operating Range |
|
Ferrous chloride dihydrate |
40 - 60 oz/gal |
|
Calcium chloride |
20 - 35 oz/gal |
|
Operating temperature |
185 - 200°F |
|
pH range |
0.5 - 1.5 |
|
Current density (no agitation) |
20 - 80 ASF |
|
Current density (agitation)* |
Up to 200 ASF |
|
Anodes |
High quality iron |
|
Temperature |
190 – 210°F |
|
pH |
0.2 - 1.8 using hydrochloric acid |
*Air agitation must not be used. Air will oxidize the ferrous ions to ferric ions, which will cause rough deposits.
A few other comments:
1. Calcium chloride gives off heat when dissolved in water, so start with room temperature water.
2. After the bath is made up, add degreased steel wool to reduce ferric iron along with activated carbon to remove organic impurities. After this treatment, the solution is filtered into the plating tank.
3. Ductility of the iron deposit is improved at higher temperature, lowest pH and high current density.
4. Safety considerations are important because of the high operating temperaure and very low pH of the solution.
Formulations
Q. Can you offer a formulation for an iron plating bath?
A. There are different formulations for an iron plating bath in the plating literature. Here's one that works well.
| Component | Concentration |
| Ferrous fluoborate | 32 oz./gallon |
| Ammonium chloride | 2 oz./gallon |
| Boric acid | 4 oz./gallon |
| Operating Controls | Range |
| pH | 3-3.4 |
| Temperature | 150-160°F |
| Current density | 2-90 asf |
Related Content
-
3 Tests to Ensure Parts are Clean Prior to Plating
Making sure that all of the pre-processing fluids are removed prior to plating is not as simple as it seems. Rich Held of Haviland Products outlines three tests that can help verify that your parts are clean.
-
Troubleshooting Alkaline Zinc
One of the most common problems that can arise when plating with alkaline zinc is an imbalance of brightener in the solution. In this helpful Ask the Expert article, Chad Murphy of Columbia Chemical discusses how different zinc metal concentrations and brightener concentrations can impact efficiency.
-
Advantages to Pumped Eductor Agitation
Not all agitation methods are created equally. Pumped agitation with eductor nozzles can improve process tanks and quickly show a reduction in operating costs while keeping staff safe, following environmental legislation and preventing pollution.
