Our company specializes in the electropolishing of stainless steel. We continually have a problem with staining after the final rinse step. Do you have any suggestions as to what we should do to eliminate the staining?
One of the problems we face is that during shipment some of these finishes are damaged from the jostling and vibration caused by transportation to various parts of the world. What type of packaging can we use to reduce damage to the parts?
We have a manual nickel plating line. We periodically lose power in certain portions of the tank and/or have a very low rate of plating. We also have problems with chipping and peeling of our parts. Do you think there is any correlation between the electrical problems and the chipping and peeling of parts?
We have a problem with bumps and roughness in our nickel sulfamate plating bath. We are convinced that particulate matter in the bath is causing this problem. We bag our anodes and continuously filter the plating solution. What else can we do to eliminate this problem?
We recently changed our blast media from steel to alumina. We now find that the blasted areas of the parts do not plate. We also find that if we skip the acid dip step the parts will plate okay. What’s going on?
Is there any way to bulk electropolish smaller parts? We have received requests to electropolish parts that are small and difficult to individually rack. We were thinking of using a barrel technique to do this. Will it work?
We normally operate the plating bath in a temperature range of 50–60°C. Recently the temperature was allowed to reach 70°C due to a broken thermostat. Since the temperature upset, our plating has been pitted, burnt and stressed. Did we ruin the plating bath because of this temperature upset? Can the plating bath be salvaged?