Carl Izzo Consultant

Q&A: Spray Gun Flow Rate Problem

Q. We have problems achieving consistent paint flow through our spray guns (typical rates range from 10 to 50 g/min).

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Liquid Coating

Spray Gun Flow Rate Problem

How do we achieve consistent paint flow through our spray guns?

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Liquid Coating

Abrasion-Resistant Coating

What is the best method for refinishing metal cannery machine parts?

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Parts Cleaning

Painting Hot-Dipped Galvanized Steel

Do you know of a successful and fool-proof method for cleaning and pretreating hot-dipped galvanized steel before painting?

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Electrocoating

New Painting Facilities

We are looking at options fro replacing a spray painting line and have been considering installing an electrocoat line to replace spray priming. What kind of trouble can we expect on startup?

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Liquid Coating

Low Phosphate Coating Weight

We are getting a low coating weight with an immersion zinc phosphate coating. Could pH be a factor in this issue?

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Liquid Coating

Spraying High-Viscosity Paints

We have problems getting a consistently even distribution of a high-viscosity paint in the spray pattern, resulting in striping on the sprayed parts. To get better results, we are currently adding reducing solvents to lower the paint’s viscosity for spraying, and we have tried airless spray equipment from several suppliers with mixed results.

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Liquid Coating

Hot Alkali-Resistant Coating

I am a commercial painting contractor and have a customer who is installing a stainless steel tank that will contain a hot alkali solution. The process will be run at about 98ºC. I am looking for a coating to stand up to a hot caustic solution at a 50 percent concentration.

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Liquid Coating

Autodeposition

We are considering revamping our paint finishing line and were wondering if we could use the autodeposition process described in the July issue of Products Finishing to paint our products.

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Liquid Coating

Coating Plated Zinc Jewelry

What is the best way to apply a clear hard coat for durability on plated pieces of zinc jewelry?

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Liquid Coating

Phosphating Dust and Overspray

How can we cut phosphating dust after zinc phosphate and passivating stages, and reduce overspray losses in our water wash spray booth?

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Liquid Coating

Finding Paint Testing Laboratories

We occasionally have problems with insufficient paint adhesion. Where would I find a lab to perform an in-depth analysis of the adhesion among the interface of our paint, a base coat and primer material?

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