Rodger Talbert

Rodger Talbert Columnist

Powder Coating

Wrong Color of Powder

Is it true that one cannot change the color of an existing batch of dry powder coating material?

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Powder Coating

Zinc Plating

What is the proper powder coating material to go over zinc dichromate?

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Powder Coating

Powder on Zinc-Plated Steel

What is the correct process for powder coating after zinc plating on steel?

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racking

Uniform Film Thickness

How can we set up our racks and adjust our spray guns to get more uniform powder coating coverage?

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curing

Powder Coating Q&A: Powder on Aluminum Extrusion

Q. Can powder coatings meet AAMA 2604 and 2605 standards? What are the strengths and limitations of powder versus liquid coating? Read Rodger Talbert's answer

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Powder Coating

Powder on Aluminum Extrusion

We have been using liquid paint for our architectural aluminum extrusions for about 20 years, but have considered using powder coatings to reduce our VOC and save cost. Can powder coatings meet AAMA 2604 and 2605 standards? What are the strengths and limitations of powder versus liquid coating?

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Powder Coating

Powder on Zinc

Can zinc castings be powder coated?

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Powder Coating

Powder on Galvaneal

We have customers that want a smooth powder coating on a galvaneal finish. We prep with a light alcohol wipe, prebake the parts to allow for off-gassing, then spray with a smooth powder. We are having problems with “craters” and specs, so the surfaces won’t pass a class “A” test. Is there a way to coat a galvaneal part with a smooth powder that does not have a special additive?

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Powder Coating

Fixing Fish Eyes When Powder Coating Over Electrocoat

We powder coat wheels that come into our facility with an e-coat finish already applied. Recently, we have started getting fisheyes in every batch after we apply the powder coat over the e-coat.

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Powder Coating

Color Match Problems

I am powder coating using RAL 7035 in polyester as well as in hybrid and cannot get the required shade per the shade card. What are the assignable causes?

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masking

Q&A: Problems with Silicone Plugs

We have problems with smooth powder coat finishes from what we think is plug contamination. When a silicone masking plug touches the surface of a part, it causes a powder separation similar to a large fish eye. Is this a common problem, and how do we avoid it? Will washing the silicone plugs before they are used help?

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sustainability

Powder Environmental Room

We are building a new powder system and wonder about the benefits of enclosing the powder booths in an environmental room. It is very expensive, and the climate control system also will cost money to operate. How can we justify the expense?

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