Q. I wish to powder coat a part that is die cast aluminum used for exterior luminaire housings. My question is can you explain the basic processes prior to coating and do I need to specify a special powder or are all powder coating materials rated for the same temperature in use?
We have been reviewing the costs of operating for our powder coating line and notice that gas is a big part of it. We have two heated stages in our washer, a dry-off oven, a cure oven and a burn-off oven. Can you give us any advice on ways to cut our gas use?
We have a problem with a concentration of fine, dense pinholes in our powder film. The coating is a urethane-polyester that is applied over a part that has been electro-coated. The substrate is sheet metal. The problem is much worse when the powder film is heavier.
We are planning to powder coat the part with a TGIC polyester, but we do not have a system yet. Will it be acceptable to blast the surface and not add any chemical pretreatment? Do I need a primer coat under the TGIC polyester?
Powder coating is one of the most durable finishes that can be applied to industrial manufactured products, and offers excellent corrosion protection and is very safe because of its lack of volatile organic compounds. To understand the powder coating process you should start with the fundamentals.
We have an aluminum casting that is 18 × 12 inches with raised numbers on one edge. I want to powder coat it if I can find an easy way to leave the tops of the lettering bare aluminum.
If a part is already powder coated, how is the powder coat stripped before e-coating, if not by shot blasting? Does it need to go through an oven? Dip in a tank?
We do recover some powder, and other colors are low volume, so we do not bother to recover them for reuse. But we are still throwing away a lot of material every year. Any suggestions on how we can get more value out of our powder?
We’re considering conversion of our washer from iron phosphate to a new zirconium product. We’ve been told it will save energy and reduce maintenance with no loss of performance. Is that true?