Rodger Talbert

Rodger Talbert Columnist

Powder Coating

Powder Material Utilization

We do recover some powder, and other colors are low volume, so we do not bother to recover them for reuse. But we are still throwing away a lot of material every year. Any suggestions on how we can get more value out of our powder?

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energy

Conversion to Zirconium Pretreatment

We’re considering conversion of our washer from iron phosphate to a new zirconium product. We’ve been told it will save energy and reduce maintenance with no loss of performance. Is that true?

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Powder Coating

Value of Powder Environmental Room

For several years we have operated our powder system without a room to enclose the booths and application process. It has worked out OK, but we need to make some adjustment for different humidity conditions. Is the cost of adding the room is justified?

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basics

Evaluation of Powder Materials

What issues should we consider in order to evaluate different suppliers and pick the best one? We know that the price per pound is one item, but how can we be sure it is good powder?

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Powder Coating

Powder Adhesion on Cast Iron

We are planning to apply powder coating over cast iron drains that will be cemented into the floor. We have used epoxy liquid paint for this application, but we are interested in switching to epoxy powder. Will the powder adhere to the cast iron material?

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curing

Brown Spots in Clear-coat

The parts look good coming out of the washer and there are no obvious stains. The clear coat is applied in an automated booth and it looks fine before it is cured, but when it comes out of the oven, there are brown spots in the film that look like drips of oil.

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Powder Coating

Water Spots in Powder-Coated Film

Some of our parts show water spots through the coating after it is cured. You can see the outline of the spot through the film, especially with some of the lighter colors.

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Powder Coating

Test for Coverage in Faraday Areas

What tests would you recommend if you want to measure Faraday Cage effect on the actual part to see how good the coating has covered and protected the part?

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Powder Coating

Adhesion of Powder to Anodized Aluminum

I would like to get your opinion as to using anodizing as a bonding layer for the powder coating or a wet paint application.

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Parts Cleaning

Corrosion from Reclaimed Water

Can you please tell me if powder coated aluminum can hold up to reclaimed water?

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Powder Coating

Marks on Recoated Parts

We get some blemishes on parts when we recoat them that are sometimes referred to as back-ionization and in some cases pinholes through the coating. How can we avoid these marks on the recoated parts?

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Powder Coating

Adhesion Failure on Galvanized Steel

We are having a big problem with powder coating on galvanized steel sheets.

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