Electrocoating

Pretreating Zinc-Plated Parts

Please give your thoughts on pretreatment of zinc plated parts prior to cathodic e-coating.

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Put Your Cleaning in Neutral

Neutral-pH cleaners provide multiple operating advantages

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Expanding on E-Coat

Electrocoat products and processes continue to evolve, with development focused on lower energy use, very low VOC content and methods to reduce cost per applied square foot. The following is a primer on how a combination of new materials and good process control can be used to achieve the highest possible efficiency.

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Scuff The Surface?

I have a metal surface that has to be electrocoated. Is it important to scuff the surface before paint is applied?

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Blistering After E-Coat

We are currently experiencing problems with blistering/bubbles after e-coat on zinc-plated, non-chromate steel stampings.

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Pretreatment Switch

Lowers energy costs, facilitates environmental compliance

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Five Principles of Lean Manufacturing from Toyota Production Systems

Fostering Sustainable business and People success through new ways of thinking

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Adding a Pickel Stage

We are looking at a new e-coat system and are considering adding a pickle stage to the pretreatment to remove rust and laser scale before coating. Is this a good idea or what do we need to consider?

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Emphasis on Repeatability

Coating thickness measurement goes digital

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Brown Patches Near Welds

We are having an issue with our bus seat frames—when they come back from the electrocoater, there are brown patches in and around the welds. Our electrocoater says it is an age-old industry problem caused by silicon in the weld wire. They are suggesting we wire brush the welds to get the silicon off the surface. This would be costly and would drive us to powder coating. Do you have any suggestions?

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