additive-manufacturing

Electroplating

NASF Foundation Research Project #123: Electrochemical Manufacturing for Energy Applications - 10th Quarterly Report

The NASF-AESF Foundation Research Board selected a project on electrodeposition toward developing low-cost and scalable manufacturing processes for hydrogen fuel cells and electrolysis cells for clean transportation and distributed power applications. In this period, we followed our work on 3D printing anode support for solid oxide fuel cells, focusing on the thermal shock properties of 3D printed yttria-stabilized zirconia (YSZ).

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NASF/AESF Foundation Research Project #123: Electrochemical Manufacturing for Energy Applications – 8th Quarterly Report

The NASF-AESF Foundation Research Board selected a project on electrodeposition toward developing low-cost and scalable manufacturing processes for hydrogen fuel cells and electrolysis cells for clean transportation and distributed power applications. This report covers the 8th quarter of work (October-December 2023, continuing work on 3D printing anode support for solid oxide fuel cells and electrolyzers.  Work involved the effect of sintering temperature on the amount of porosity and grain size in 3D printed yttria-stabilized zirconia (YSZ).

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NASF/AESF Foundation Research Project #123: Electrochemical Manufacturing for Energy Applications - 7th Quarterly Report

The NASF-AESF Foundation Research Board selected a project on electrodeposition toward developing low-cost and scalable manufacturing processes for hydrogen fuel cells and electrolysis cells for clean transportation and distributed power applications.  In this period, we followed our work on 3D printing anode support for solid oxide fuel cells, SOFC (or cathode for solid oxide electrolyzers, SOEC) based on our designed optimization outlined in the previous report.  We worked on optimizing the printing parameters, obtaining binder burn out and sintering profiles to obtain printed parts with desired geometry and properties. 

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Electroplating

NASF/AESF Foundation Research Project #123: Electrochemical Manufacturing for Energy Applications - 9th Quarterly Report

This NASF-AESF Foundation research project report covers the ninth quarter of project work (January-March 2024) at the University of Texas at Dallas. In this period, we followed our work on 3D printing anode support for solid oxide fuel cells, SOFC (or cathode for solid oxide electrolyzers, SOEC).  We focused on the mechanical properties of 3D printed yttria-stabilized zirconia (YSZ) using a four-point bending test.  We then conducted a statistical analysis to characterize the flexural strength of porous 3D printed YSZ.  The full paper on the ninth quarter work can be accessed and printed at short.pfonline.com/NASF24June2.

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Possibilities From Electroplating 3D Printed Plastic Parts

Adding layers of nickel or copper to 3D printed polymer can impart desired properties such as electrical conductivity, EMI shielding, abrasion resistance and improved strength — approaching and even exceeding 3D printed metal, according to RePliForm.

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NASF/AESF Foundation Research Project #123: Electrochemical Manufacturing for Energy Applications – 4th and 5th Quarter Report

The NASF-AESF Foundation Research Board selected a project on electrodeposition toward developing low-cost and scalable manufacturing processes for hydrogen fuel cells and electrolysis cells for clean transportation and distributed power applications.  During the reporting period, efforts were focused on planning the overall project work, with the eventual goal of manufacturing an improved design for a Solid oxide fuel cell anode supported flat tube (SOFC).

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NASF/AESF Foundation Research Project #123: Electrochemical Manufacturing for Energy Applications - 6th Quarter Report

The NASF-AESF Foundation Research Board selected a project on electrodeposition toward developing low-cost and scalable manufacturing processes for hydrogen fuel cells and electrolysis cells for clean transportation and distributed power applications.  In this period, work focused on 3D printing anode support for solid oxide fuel cells, SOFC (or cathode for solid oxide electrolyzers, SOEC) based on our designed optimization outlined in the previous report. 

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5 Big Themes in Additive Manufacturing at Formnext Forum: Austin

As manufacturing advances with additive, the advance increasingly emphasizes these five themes.

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Electroplating

Plating Additively Manufactured Plastic Parts

Using electroplating to enhance the structural properties of 3D printed parts.

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NASF/AESF Foundation Research Project #123: Electrochemical Manufacturing for Energy Applications – 3rd Quarterly Report - Part I

  This is the third quarterly report, covering work during July-September 2022 and consists of a review, “Formidable Challenges in Additive Manufacturing of Solid Oxide Electrolyzers (SOECs) and Solid Oxide Fuel Cells (SOFCs) for Electrolytic Hydrogen Economy toward Global Decarbonization,” prepared and submitted to the peer-reviewed Ceramics Journal for publication.  What follows here is Part I of the review paper, covering the literature on additive manufacturing of SOFCs and SOECs.  Part II, covering opportunities and challenges for additive manufacturing technologies, will be published in January 2023. 

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